KNOW MORE. GET MORE. BOAT MORE. Save on gear through April 29 Shop Sale

Electric and Hybrid Propulsion Systems

Looking to reduce your boat’s carbon footprint? This article discusses some options.
By Tom Burden, Last updated: 2/5/2024
null
By Tom Burden, Last updated: 2/5/2024
null

Working for a Blue Future

Anything we can do to make boating more environmentally sustainable and to help preserve the places where we boat and fish is a worthwhile effort. If you want to make a difference for cleaner boating, consider these actions:

Upgrade From a Two-Stroke Outboard

 Four-stroke outboards, like the models by Mercury Marine that we offer, run quieter,  are cleaner and are much more fuel efficient than two-stroke engines. We also offer propane-powered outboards  by Mercury Marine which are cleaner and more efficient than gasoline-powered models.

Consider an Electric or Hybrid Alternative

We’ll talk through electric systems more below. If you’re considering a new engine in your older boat or planning new construction of your dream vessel, a hybrid or all-electric option makes sense.

Electric Outboards

Torqeedo Electric Outboards: After testing Torqeedo outboards for years, we are believers in the product. So are our customers, including the man who posted the following review on an earlier generation Torqeedo motor:

torqeedo electric motor

Torqeedo's 1103 CS Electric Outboard is quiet, easy to handle and a great choice for dinghy and sailboat owners.

Torqeedo Travel 1103 Outboard

“Fantastic Gas Outboard Alternative! Impressive quality and engineering. I use it on a Watertender 9.9 and my expectations have been exceeded. Range and speed are very good. I replaced a 4hp four-stroke and really like a gas-/oil-free 30lb. motor. I ran it several hours, approx. 2-4 miles and got home with 50% battery remaining. I am planning on adding a solar panel to extend the range and recharge while at the sandbar. Considering its weight at 29.5 lbs. and range of 2-16NM depending on speed, no oil changes, water pump impellers, thermostats, tune-ups, flushing, not having to start and warm-up, not having to reach back to shift F-N-R, only twisting the throttle. This is the perfect outboard for 2-4hp applications. I Love It!”

Torqeedo Travel Outboards feature an integrated lithium-ion battery. With efficient operation, they are a great alternative to small gasoline-powered outboards. The Travel 1103 model can do everything a 3 HP outboard motor can, but is lighter, cleaner, quieter, and more convenient. Torqeedo Travel outboards can easily propel tenders, dinghies and day-sailers up to 1.5 tons. Torqeedo Travel outboards include an on-board computer with GPS-based range calculation as standard which can be accessed from a smartphone app. 

Torqeedo Cruise Outboards are powered by an external battery and include a choice of tiller- or remotely steered models. The photo (below) of the inflatable moving smartly along on a full plane shows a Cruise system in operation. A planing electric-powered boat is a huge breakthrough for the technology, as the conventional thinking used to be that the batteries were too heavy. With lightweight Lithium batteries, e-propulsion is beginning to make sense for runabouts, and not just for train locomotives, sailboats, container ships or submarines.

Pure Electric Inboards

The most successful electric propulsion retrofits have happened on inboard boats, with drop-in electric motors that directly replace your old, dead gas or diesel engine. Remove your old Atomic 4 or diesel, clean out the toxic leftovers, remove the old fuel tanks, adapt the engine mounts, and install the electric drive using your existing prop shaft and prop. Next, add a controller, battery charger, and lots of marine batteries!

You’ll typically remove about 500lb. of an engine, transmission and fuel tankage on a 30' boat and replace them with a lightweight electric motor, and most of the rest of the weight in battery banks.

West Marine RIB 310 inflatable boat motoring using a cruise 4.0 outboard

Our RIB 310 inflatable boat on a plane, powered by the Cruise 4.0 outboard and a lightweight lithium battery bank

Here is a YouTube video about an electric Alerion Express 33, which gives you a glimpse of why we love e-propulsion for sailboats. This vessel is powered by an inboard DriveMaster Ultra 7.5kW system, powered by two Mastervolt lithium 24/160 batteries with a total of 320Ah of energy at 48V.

You can see how the near-silent power instantly comes on, without waiting for a diesel to rev up. We have enjoyed the same experience during the last eight years while ghosting along in our Torqeedo-powered Ultimate 20.

Hybrid Systems

Parallel Hybrids (like the HybridMaster, available from Mastervolt) combine an electric motor with a combustion engine, and represent some of the coolest new technology. Use silent battery power to get out of the harbor, and fire the diesel up if you need to fight against a big current or wind. Running the combustion engine recharges the batteries using the electric drive. The HybridMaster also has “regenerative charging” potential too, so it feeds power back into the battery bank while you’re under sail. Owners of hybrid autos, like the Prius, will feel at home with this technology.

Serial hybrids use an electric motor as the full-time propulsion engine, with a gas or diesel generator to replenish the battery banks (like submarines, diesel/electric locomotives and ships).

Size of an e-drive compared to a gas or diesel

One key difference between gas and electric engines deals with torque; with a gas or diesel engine, the torque increases rapidly when RPM goes up. Rev the engine to get lots of “oomph.” An electric engine has a flat torque curve, meaning you get all available torque at even the lowest RPM—when you most need it. Thus a small electric motor can actually replace a much larger combustion engine. One rule of thumb that seems to work is that you need about 1000 watts from your electric motor for every ton of displacement of your boat. An e-drive’s shaft horsepower (shp) rating needs to be about one third to one half the brake horsepower (bhp) of the combustion engine it replaces.

Motoring hours vs. battery size

The number of electric motoring hours depends on your battery bank combined with any generated capacity (from solar, wind, regen or other sources). According to Mastervolt, for six to eight hours of operation, you need 4.6 times the motor’s power output in kWh. Example: 4.6 x 3.5kW = 16.1kWh; this is the battery capacity required for six to eight hours of e-powering.

What type of battery should I choose?

There are four categories:

Flooded lead acid: most affordable are 6V deep cycle batteries, often used in electric golf cart, with a typical capacity of 200-250Ah. They are economical and are built for deep discharges. They need to be mounted upright and receive regular addition of distilled water. They also emit hydrogen gas when recharging.

AGM batteries are fully sealed, maintenance-free, handle high recharging current and can be mounted in any position.

Gel cells are sealed, maintenance free, with a long lifespan allowing a large number of charging and discharging cycles. They are excellent as a service battery for medium and large systems.

Lithium-ion batteries are top quality but most expensive, with highly advanced technology. They have a high energy density and are perfect for deep cycling applications. Compared to traditional lead-acid batteries, Lithium-ion batteries offer savings of up to 70 percent in volume and weight, while the number of charging cycles is three times as large. Delivering 104Ah from a weight of only 44lb., Torqeedo’s Power 26-104 features four times the energy per pound of battery weight compared to conventional gel or AGM batteries.

What is the lifetime of the battery pack?

With proper care, a battery pack can provide five to seven years of clean, reliable service.

Mastervolt offers a wide selection of options, in serial and parallel hybrids and pure electric systems, which are shipped directly from the manufacturer. Contact our Product Advice department at 1-800-BOATING and we can work with Mastervolt to customize a propulsion system for your boat.